Services> Consulting and Integration

Starting in 1981, before the Plant Information (PI) System became commercially available, EXELE was contracted by OSI Software, Inc., (formerly Oil Systems, Inc.) to perform some prototyping on early versions of the product that would eventually become the PI System.  As a result, in 1986, when OSI sold one of its first large, international systems to Statoil of  Norway, EXELE was contracted to act as OSI’s systems integrator.  

Since then, EXELE has been involved with the configuration, installation, and integration of over 100 PI Systems worldwide for many of OSI’s customers.  In addition, EXELE has been called upon by OSI to develop and modify software products that OSI now sells including ProcessTemplates, interfaces such as the CHIP, TIWAY, Texas Instrument D/3, Varec 4, Varec 5, L&J, and others.  

Due to EXELE’s extensive batch expertise, OSI contracted EXELE to write the original Batch Trend Package whose design features are still being used in the product today.  EXELE has worked with virtually every client and server product that OSI offers, on both PI 2 and PI 3 Systems, and on practically every hardware platform that runs PI.

More recently, EXELE worked with some of the worlds largest refineries to convert thousands of process calculations to run against various OPC data sources. Part of this work involved converting many interfaces to send data to OPC-based process historians.

EXELE has been an Authorized PI Distributor since 1988, has performed PI training since 1990, and has OSI Certified Installers.

EXELE has developed a complete suite of products to enhance PI and OPC.

EXELE has developed extensive client and server based custom applications for Windows, Unix and VMS and has developed several custom interfaces.  EXELE has configured PI databases for many of its clients.  As part of this activity, EXELE has performed point configuration, PI data compression tuning, and interface configuration.

Custom Solutions include

  • A sulfur dioxide monitor

  • recipe and batch executive for oil movements

  • blend control and optimization package for a distillation plant

  • several interfaces to chromatography systems

  • custom interfaces to proprietary data analysis packages

  • custom process graphics

  • procedures and tools to convert various databases into PI

  • several specialized interfaces using OPTO-22 and PLCs as gateways

  • interfaces to product quality databases

  • batch recipe and analysis tools for semiconductor manufacturing

  • plant-wide MIS

  • interfaces to ERP systems including SAP and PRISM

  • flow compensation engines

  • equipment performance and maintenance

  • operational emission monitoring

  • CEMS compliance reporting

  • target heat rate calculation module

  • unit performance and controllable losses calculations

  • operator task guides

  • paging system interfaces

  • exceedance reporting

  • SOE file analysis

  • reliability engineering

  • plant equipment and analyzer monitoring

  • equipment maintenance

 

The EXELE logo, ProcessTemplates, EDICT, and EDICTvb are trademarks of Exele Information Systems, Inc.
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